Case Study / Paper Manufacturing
6 Hours to 10 Minutes — Smart Cutting at Shah Paper
Cutting plans generated in minutes — not hours
Shah Paper
Paper Manufacturing · Surat, India
Smart automation for paper manufacturing
Shah Paper is a paper manufacturer where daily deckle planning — the cutting plan that turns large jumbo reels into customer-specified sheet sizes — was consuming six hours of Excel work and producing inconsistent results. In 2018, Merciglobal Cloud ERP replaced the spreadsheet workflow with smart automation, generating optimised cutting plans in minutes and connecting the result directly to production, FIFO-based inventory, quality control and accounting.
Headline efficiency outcome
Cutting plan time slashed
Reports auto-generated
Compliance handled in-system
Before Merciglobal
- Six hours wasted daily on Excel-based cutting plans
- High trim loss and frequent manual errors in deckle planning
- Inconsistent visibility across stock and inventory between cutting, production and dispatch
- Quality control and accounting operating in disconnected silos
Each challenge, directly resolved
Merciglobal Cloud ERP — one connected platform
Smart automation for optimised cutting plan generation — minutes instead of hours, with lower trim loss
Complete flow from sales order → jumbo → reel → sheet tracking on a single platform
FIFO-based inventory management with integrated quality control
400+ built-in reports covering GST, billing and dispatch — all generated automatically
Paper cutting plans are no longer a daily Excel chore — smart automation optimises every plan in minutes, with production, inventory and accounting kept in lock-step.
Built for operational complexity
Merciglobal Systems Pvt. Ltd. is a cloud-based ERP and customised software company serving clients in port logistics, cargo, manufacturing, paper, textile and gold jewellery manufacturing industries across India and Dubai. Merciglobal's ERP solutions are built for operational complexity, combining deep domain expertise with lean, integrated software architecture.
Corporate Office
401, Trinity Cygnus, Udhna Magdalla Road,
Surat 395007, Gujarat, India
Get in Touch
+91 76220-14301
info@merciglobal.com
www.merciglobal.com
Transform your operations like Shah Paper
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