Case Study / Thermal Power
Paper to Live at Reliance Power — Dahanu Thermal Power Station
Real-time log sheets & maintenance tracking
Reliance Power — DTPS
Thermal Power Generation · Dahanu, India
From paper registers to a live plant-wide dashboard
Reliance Power's Dahanu Thermal Power Station (DTPS) operated for years on paper-based log sheets, with breakdown reporting and preventive maintenance scheduling spread across departments and shifts. In 2022, Merciglobal deployed a 6+ module digital platform — real-time log sheets, threshold-based alerts and structured maintenance tracking — bringing the entire plant onto one centralised dashboard.
Modules deployed
Threshold-based alerts
Digital log capture
Centralised dashboard
Before Merciglobal
- Manual log sheets maintained across departments and shifts on paper
- Delayed identification and reporting of breakdowns
- No centralized, plant-wide monitoring system to spot trends across units
- Missed preventive maintenance schedules due to manual tracking
Each challenge, directly resolved
Merciglobal Cloud ERP — one connected platform
Digital, shift-wise log sheets with real-time data entry from every station
Threshold-based alerts with instant email notifications when readings cross safe limits
Breakdown tracking with structured root-cause analysis built into the workflow
Preventive maintenance scheduling with automated reminders to the responsible team
Thermal operations no longer run on paper log sheets — readings, breakdowns and maintenance schedules are all live on a single plant-wide dashboard.
Built for operational complexity
Merciglobal Systems Pvt. Ltd. is a cloud-based ERP and customised software company serving clients in port logistics, cargo, manufacturing, paper, textile and gold jewellery manufacturing industries across India and Dubai. Merciglobal's ERP solutions are built for operational complexity, combining deep domain expertise with lean, integrated software architecture.
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